ADL-DISP5600-User-Guide-24

ADL-DISP5600 PERISTALTIC PUMP DISPENSER OPERATING MANUAL

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

1.0 CAUTIONS AND WARNINGS CAUTION : - EYE PROTECTION IS REQUIRED

1.0 WARNINGS : • Read the material safety data sheets to find out special precautions you must take while dispensing the specific material. • Wear protective safety equipment as specified in the material safety data sheets. • Check with the factory if you are not sure about dispensing materials other than cyanoacrylates • Cyanoacrylate adhesives are severe eye irritants and skin bonders. Immediate bonding of eyes, skin or mouth may occur upon contact. These adhesives may also cause permanent eye damage. • Avoid eye, mouth and skin contact. Use full cover safety glasses. Avoid breathing adhesive vapours. Provide adequate ventilation or use fume extraction. • If eye becomes bonded, quickly soak it in warm water. Do not use excessive force to free bonded areas. • Before using flammable solvents, extinguish all open flames in the immediate work areas and observe proper precautionary measures for handling the material. • Due to the electronic nature of this equipment and the potential for a spark or generation of heat, note that this equipment most NOT be used with any explosive material or in an explosive type environment. 2.0 INTRODUCTION: The ADL-DISP5600 Peristaltic Pump Dispenser provides “volumetric” dispensing of low- viscosity materials such as cyanoacrylates, oils and solvents without the need for compressed air. The ADL-DISP5600 uses peristaltic pump technology to dispense material directly from its original packaging. There is no need to transfer the material from its original container. By doing so, the risk of material contamination and operator contact is reduced. ADL-DISP5600 is ideal for dispensing cyanoacrylates and solvents as it dispenses without the use of compressed air. The suck-back fea ture automatically reverses the pump after dispensing to prevent material from dripping between cycles. Dispensed amounts may be controlled manually or with the built-in timer. Maintenance and clean-up are simple because material never comes in contact with the dispensing mechanism. Reversing the pump allows the material tube to be emptied between work cycles.

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

3.0 DESCRIPTIONS (DISPLAY)

Angle: 0-999° Increase the angle Decrease the angle

Speed: 1-9

Increase the speed Decrease the speed Clockwise Counter Clockwise Shot (Deposit) Vacuum (Reverse) One Step Circle Manual Mode Continuous Operation Dispensing Pen Connect Power Fuse

SHOT

VACU ANGLE STEADY CONTI

IN

Supply

© 2024 Adhesive Dispensing Ltd.

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sales@adhesivedispensing.co.uk

+44 (0) 1908 686660

ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

4.0 SPECIFICATIONS Type: Peristaltic Pump Dispenser Model: ADL-DISP5600B

Timer range: 0.01 - 99.99 sec Rotor Speed: 0- 120 rpm (max.) Dispense Pressure: over 1.5kg / cm2 Direction of Pump: Both direction (Forward / Reverse)

Power source: AC 220V/110V, 50/60Hz Dimensions: 177mm x 169.5mm x 83mm Weight: 3.5kg

5.0 FEATURES • Easy installation and operation • Ultra-minute shot sizes possible • Manual or Timer controlled shot size • Dispense material directly from bottle or can - no need to load barrels • Foot pedal connector can be for integration with XYZ systems or other equipment • Suck-Back feature prevents material from dripping between cycles • Patented rotor design for longer tube life • Variable pump speed permits adjustment of the flow rate • Reversible pump allows material lines to be emptied when work is complete • Simple maintenance and no “clean up” • Effectively dispenses materials such as Cyanoacrylates, UV Cure Adhesives, Fluxes, Solvents, Oils, Paints, Activators 6.0 ADDITIONAL FUNCTION : The liquid cutting mechanism enables adjustment in negative pressure for the negative pressure (instantaneous reverse rotation) mecha nism on ending of discharge operation. Further, adjustment in the interval time which is set before negative pressure operation is also ad justable.

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

7.0 OPERATION GUIDE • Put the plug into the outlet. Turn the power on • Set the tube onto the metal roller (please refer to figure #3). • Set the direction mode and operation mode. ① Liquid flowing direction; CW: Reverse * CCW: Forward ② Operation mode; * ANGLE: One Circle * STEADY: Manual * CONT: For continuous use. • Set negative pressure / interval times according to your operation. • Press Finger/Foot S/W to start operation. Set the Tube:

• As shown in the right picture, pull closure rod out to loosen bolt and release clamp. • Put the tube into the right groove of steady and set around roller. • Put the rest of the tube around the roller and into the lower steady. Screw the nuts to secure.

• After setting the tube, turn the roller around a couple of times manually to allow the tube-flexible movements.

Slowly close the TUBE GUIDE while turning the rotor. Secure the TUBE GUIDE by pulling the GUIDE LOCK in the upward direction. If you are inserting a thick tube and the rotor stops, start over. If the TUBE GUIDE is tightened without turning the rotor, the shape of the rotor will be impressed on the tube and the tube will not be inserted evenly. Always turn the rotor while closing the TUBE GUIDE. Lift the TUBE HOLDERS to support the tube at both ends. Secure the TUBE HOLDERS using the LOCKING KNOBS. Cut the end of the tube as shown to make insertion into nozzle easier.

Pass the tube through the nozzle holder, then through the nozzle. Pull out the exposed section of the tube with pliers or other tool. Insert the nozzle into the holder. Cut the end of the exposed tube as shown.

Insert material tube other end into adhesive bottle.

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

8.0 OPERATING PANEL CONTROLS 8.1 POWER Pressing the POWER switch will turn the unit ON and OFF. 8.2 MODE Pressing the MODE button will switch the unit in one of the following three modes: RC – REMOTE CONTROL MODE: When the unit is in RC mode, the rotor will rotate as long as the nozzle holder switch is depressed. TIMER MODE: When the unit is in TIMER mode, pressing the nozzle holder switch will make the rotor rotate for the time interval set on the timer (0.01 to 99.99 seconds). CONTINUOUS RUN MODE: When the unit is in CONTINUOUS RUN mode, the rotor will rotate continuously. 8.3 REVERSE Pressing the VACUUM button will switch the direction the rotor rotates from CW (clockwise) to CCW (counter-clockwise) and from CCW to CW.

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

8.4 Use

buttons for setting the dispensing time (0.01 to 99.99 seconds).

Press

to select the digit you want to change.

Press to

decrease or increase the value of the selected digit.

8.5 SPEED The rotor SPEED can be varied from 0 to 120 rpm. 8.6 VACUUM VACUUM knob allows you to adjust the time that the rotor will rotate in reverse direction after the dispensing operation. 8.7 V. INT This allows you to adjust the time interval needed for the rotor to change direction from CW to CCW or from CCW to CW after the dispens ing operation. 8.8 IN Insert the switch cord plug into the IN receptacle. 8.9 OUT Output socket is used to give an END OF DISPENSE SIGNAL when the dispense cycle is complete. This output can be used to signal a robot or other external device that dispensing is finished. Note: You can also use a remote connector on the backside of the unit to connect the DISP5600 to a robot, or to control the DISP5600 with a foot pedal (optional). To activate the unit through a remote connector, you must provide a dry closure between pin 1 (+5V) and pin 2 (0V). Slowly close the TUBE GUIDE while turning the rotor. Secure the TUBE GUIDE by pulling the GUIDE LOCK in the outward direc tion. If you are inserting a thick tube and the rotor stops, start over. If the TUBE GUIDE is tightened without turning the rotor, the shape of the rotor will be impressed on the tube and the tube will not be inserted evenly. Always turn the rotor while closing the TUBE GUIDE. D. Lift the TUBE HOLDERS to support the tube at both ends. Secure the TUBE HOLDERS using the LOCKING KNOBS. 9.1 MAINTENANCE POINTERS • Lubricate the rollers of the ROTOR HEAD once or twice a week. Lubrication will help prolong tube life. • The MATERIAL TUBE should be replaced periodically. The lifespan of the tube will vary depending of the rotation speed, frequency of use, etc. The user should determine how often to replace the tube according to their needs. 9.2 Insert the switch cord plug into the IN receptacle. 9.3 Turn POWER switch ON. 9.4 Adjust TIMER to meet your needs and depress the nozzle holder switch to start operation. 9.5 After you finish dispensing, press the VAC button to return liquid back to bottle. © 2024 Adhesive Dispensing Ltd. 9.0 SETUP AND OPERATION 5.1 Connect POWER CORD to unit. 5.2 Insert the material tube into the PUMP HEAD as follows: A. Pull the GUIDE LOCK to the left and open the TUBE GUIDE. B. Insert the tube into the right GROOVE, over the ROTOR HEAD and into the left GROOVE. C.

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

10.0 TROUBLE SHOOTING

Note: Clean the roller with cloth or other soft materials to avoid dusts. Pour additional oil into the roller once a month or two months. iF any troubles arise, contact our agents or Adhesive Dispensing Ltd.

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+44 (0) 1908 686660

ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

11.0 CAUTIONS & REMINDERS • Use the nominal Voltage (AC 220V/110V, 50/60Hz) • Do not remove the body cover. • Do not modify the body or any of its interior parts. • Do not touch the pump, rolling parts and the rotor’s inner parts while the pump is working under electric power. • Do not place objects into the nozzle. It may cause a crack in the tube or a liquid leak. If the inner rotor is stuck with liquids, send immediately back for quoted repair. • Do not place any heavy objects on the case. • The case should be placed on a working desk with a flat surface. Avoid falling or dropping. • When moving the case, hold firmly with both hands. • Do not use unspecified PTFE or Silicone tubes for the roller. • The power socket-outlet shall be installed near the equipment and shall be easily accessible. • If the equipment is used in a manner not specified by the manufacturer, the warranty may be invalid. • When installing the controller, please be careful not to prevent the ventilating openings on the side of controller being blocked. Good ventila tion required. • Please be sure to turn off power when you plug the finger switch to the controller.

11.1. Environmental conditions for the equipment operation • Indoor use only. • Altitude up to 2000 m • Temperature - 5 ℃ to +50 ℃ . • Maximum relative humidity 80% • Mains supply voltage fluctuations not to exceed ±10 % of the nominal voltage. • Transient over voltage according to INSTALLATION CATEGORIES (OVERVOLTAGE CATEGORIES) II • POLLUTION DEGREE 2 in accordance with IEC 664

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

8.0 ACCESORIES

PART

STANDARD PUMP NOZZLE HOLDER WITH

NOZZLE 1.7mm NOZZLE 2.1mm NOZZLE 2.6mm NOZZLE 2.9mm

1m (3.28 ft) HOSE 2.69 mm X 3.29 1m (3.28 ft) HOSE 2.41 mm X 3.01 1m (3.28 ft) HOSE 2.16 mm X 2.76 1m (3.28 ft) HOSE 1.93 mm X 2.53 1m (3.28 ft) HOSE 1.68 mm X 2.23 1m (3.28 ft) HOSE 1.50 mm X 2.10 1m (3.28 ft) HOSE 1.34 mm X 1.94 1m (3.28 ft) HOSE 1.19 mm X 1.79 1m (3.28 ft) HOSE 1.07 mm X 1.67 1m (3.28 ft) HOSE 0.96 mm X 1.56 1m (3.28 ft) HOSE 0.86 mm X 1.46 1m (3.28 ft) HOSE 0.81 mm X 1.31 1m (3.28 ft) HOSE 0.71 mm X 1.21 1m (3.28 ft) HOSE 0.66 mm X 1.16 1m (3.28 ft) HOSE 0.56 mm X 1.06 1m (3.28 ft) HOSE 0.60 mm X 0.90 1m (3.28 ft) HOSE 0.46 mm X 0.86 1m (3.28 ft) HOSE 0.38 mm X 0.78 1m (3.28 ft) HOSE 0.30 mm X 0.70

TT-14G TT-15G TT-16G TT-17G TT-18G TT-19G TT-20G TT-21G TT-22G TT-23G TT-24G TT-25G TT-26G TT-28G TT-30G

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOT PEDAL (OPTIONAL – NOT

Switch cord

Switch

Nozzle holder

Nozzle

Material tube

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ADL-DISP5600 Digital Air Free Dispenser

ADL-DISP5600

OPERATING MANUAL

ADL-DISP5600 WARRANTY

Manufacturer/ supplier warrants this product to the Original purchaser for a period of one year from the date of pur chase to be free from defects in material and workmanship, but not against damages caused by misuse, negligence, accident, faulty installation, abrasion, corrosion or by not operating in accordance with factory recommendations and instructions. Manufacturer will repair or replace (at factory's option) free of charge, any component of the equipment thus found to be defective, upon return of the component "PREPAID" to the factory during the warranty period of the equipment. This warranty is only valid if the defective ADL-DISP5600 Peristaltic Pump Dispenser is returned as a complete assembly without physical damage. The manufacturer's written liability, as stated herein, cannot be altered or enlarged except by a written statement signed by an officer of the company. A return authorisation is required from Adhesive Dispensing Ltd. prior to shipping a defective unit to the factory.

Manufacturer/ supplier reserves the right to make engineering or product modifications without notice.

Send warranty returns to: Adhesive Dispensing Ltd

14 Clarke Road Milton Keynes Buckinghamshire MK1 1LG United Kingdom

© 2024 Adhesive Dispensing Ltd.

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sales@adhesivedispensing.co.uk

+44 (0) 1908 686660

Reasons to use our dispensing components Industrial grade - certified safe for use to 100 psi. Will not break when in use under pneumatic or mechanical pressure. Certified Silicone-Free . Our components will not contaminate fluids placed when in use including specialist adhesives. Burr-free . All blunt tips are electro-polished and produced to a high precision finish. Widest range - we stock millions of parts in many different styles and an extensive range of cartridges, nozzles, mixers. Fast lead times . Most products are held in stock and available within days not weeks. Boxed - most of our tips are supplied in sealed boxes for easy identification and protection against contamination. Batch codes - all labelled with batch codes for traceability. Expert support . We recommend our products to ensure our customers receive the right solution for their application.

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