ADL-300 Rotary Table User Guide 24

ADL-300 Precision Rotary Table Dispenser USER GUIDE

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Specifications

Specifications Part ID: Timer Display: Timer Range:

ADL-300

Digital LCD

0.01 to 60 seconds Input Air Pressure: 80-100 psi (0.7 MPa) Output Air Pressure: 1-100 psi (0.7 MPa) Table RPM: 1 to 300 Timer Start Delay: 9.99 seconds Timed End Delay: 9.99 seconds Vertical Travel: 2.00” (50mm) Vertical Control: Pneumatic Working Conditions: -5 deg C - +40 deg C Size: 215 x 310 x 85mm Weight: 7kg Input Voltage: 220V AC 50HZ Internal Voltage: 24V DC Consumed Power: < 15W Warranty: 1 Year Meets or Exceeds: CE

The ADL-300 fluid rotary dispenser provides many years of trouble-free, productive service. This Operating Guide will help you maximize the usefulness of your new dispenser. Please spend a few minutes to become familiar with the controls and features of your new dispenser. Follow our recommended setup advice. Review the information we have included based on many years of industrial fluid dispensing experience. Most questions you will have are answered in this guide. However, if you need assistance, please contact us by phone or email or via your authorised ADL distributor.

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Front Panel Controls

Check the panel, switches and knobs to ensure no damage on receipt. Refer to this page as a quick reference to the functions and display.

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Rear Of Unit

Air input using the air tube provided is a 6mm OD push fit connection. Air output is a 6mm OD push fit from the rear to the 30cc/55cc syringe barrel attachment. Only use this unit with UK 220V AC plug outlet with the lead provided. Take care with alignment of the foot pedal connector to avoid damaging the pins.

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Top Of Unit Dispense Area

Function A circular jig must be made to fit the top spindle. This is to place the circular parts so that the ADL-300 can index down and make the fluid deposit as the part rotates. The part must be flat when the adhesive is ap plied. The green start button can be used to start the cycle, as can the supplied foot pedal. The red stop button is used to instantly stop the table spinning and it will retract the head upwards to the home position. Adjustments can be made to the syringe barrel height position, forward and sideward positions so that the dispensing tip is at the correct position for the size and height of the circular product.

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Adjusting Gantry Height

Inspect the upright rod and screws to ensure no damage. Keep the rod clean to avoid restricting adjustments in the future. Do not over-tighten the screws.

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Adjusting Z-Axis Index Speeds

The standard system will accept industry 30cc and 55cc barrels (our part codes AD930-N & AD955-N). This system can be adapter to accept other size syringe barrels and dispensing valves. Additional parts can be quoted to achieve this. Ensure the tightening nut securing the syringe barrel is not loose before dispensing or the filled syringe barrel will change position during dispensing.

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Adjusting Gantry Position

Ensure all screws are regularly lubricated with a light grease.

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Syringe Barrel Adjustment

Ensure all screws are regularly lubricated with a light grease.

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Syringe Barrel Height Adjustment

Check switches move freely and click into position.

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Table Rotation Direction Switch

Check switches move freely and click into position.

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Purge Button

Check buttons engage and respond.

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ADL-300 Overview

19

20

9

3

1

2

18

7

17

16

D

R

6

5

10 11

8

15

Overview (assuming round jig plate has been created and placed on machine spindle). 1. Connect mains power, air hose pipe, footswitch into rear or ADL-300. 2. Connect syringe barrel adapter assembly tube into rear of ADL-300. 3. Adjust the height of the main gantry bracket to upright steel rod. 2 nuts to loosen and move up/down to suit. 4. Adjust the nut that secures the syringe bracket bar to set the angle and width 5. Press power switch on. 6. Adjust air pressure to 0.2MPa (to start as can be increased/ decreased when required).

7. Load product to the spindle on customers own jig plate. 8. Press Z index switch to move the head to down position. 9. Place syringe barrel with tip into the clamp and tighten. The tip should be within 1mm to the substrate of part. Flick the Z direction switch (8) to index the head back into home position. 10. Press the select button (10) so the icon flashes at the ‘dispense time’ (D). 11. Press the up button to adjust dispense/ spin time. 12. Press select button (10) to move the icon to RPM “R”. Set to suit spin speed required up to 300RPM. 13. Press the select button (10) so that icon moves to the ‘start delay’ (SD) speed. Increase so that the time at which point where dispensing starts after the spindle spins. 14. Press the select button (10) so that the icon moves to the ‘end delay’ (ED) speed. Increase so that the time at which point where dispensing ends as the spindle is spinning. 15. Adjust air pressure to suit. Increase for faster flow rates, reduce if too rapid. By combining spin speed and air pressure, you can set the right speeds to suit.

16. Use vacuum suck-back to reduce drips. 17. Press footswitch or start button to run. 18. Press stop button if required.

19. Adjust valve on Z movement to increase/ reduce down speed. 20. Adjust valve on Z movement to increase/ reduce up speed.

21. Make adjustments to spin speed, air pressure to syringe barrel, tip diameter, etc. to suit application. 22. Contact us for advice, support, spares or accessories to discuss the application and any questions.

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Reasons to use our dispensing components Industrial grade - certified safe for use to 100 psi. Will not break when in use under pneumatic or mechanical pressure. Certified Silicone-Free . Our components will not contaminate fluids placed when in use including specialist adhesives. Burr-free . All blunt tips are electro-polished and produced to a high precision finish. Widest range - we stock millions of parts in many different styles and an extensive range of cartridges, nozzles, mixers. Fast lead times . Most products are held in stock and available within days not weeks. Boxed - most of our tips are supplied in sealed boxes for easy identification and protection against contamination. Batch codes - all labelled with batch codes for traceability. Expert support . We recommend our products to ensure our customers receive the right solution for their application.

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