900-120-USERGUIDE

12oz Size Barrel Filler USER GUIDE

Introduction

Thank you for purchasing the 900-120 Syringe Barrel Filling Station. Our syringe barrel filling systems are built and pre- assembled using high quality parts to ensure that your time is spent where it belongs, on productivity. The 900-120 is built to accept all 12oz (360cc) cartridges. You can use pre-filled 12oz supplied cartridges or empty cartridges from us. This user guide will answer most of the most common questions and help you to maximise the benefits from your new syringe barrel filling station. This version incorporates a precision air regulator, pressure vessel, adjustable stand and all accessories required to achieve results. Designed for use on a work bench and as part of a production process, we keep the syringe barrel filling clean, simple and fast. This is a simple system for setup straight out of the box.

To achieve maximum performance from Adhesive Dispensing equipment, please read the instructions carefully.

After completing this guide, please do not hesitate to contact the technical team at Adhesive Dispensing Ltd or contact your authorised Adhesive Dispensing Ltd reseller.

Tel. 00 44 845 652 0058 Fax. 00 44 845 652 0059

Table of Contents

……………………………………………………………………………………………………………… Page

Specifications …………………………………………………………………………………………… 4

First Steps ……………………………………………………………………………………………… 5

Setup ……………………………………………………………………………………………………… 6

Reservoir Filling ………………………………………………………………………………………… 8

Component Selection Guide ……………………………………………………………………… 10

Troubleshooting ………………………………………………………………………………………… 11

Warranty ………………………………………………………………………………………………… 12

Our Pledge

We offer you the assurance that our products will operate and perform to your satisfaction. Our goal is to provide the highest quality products for use with your industrial applications. If for any reason you feel that you are not satisfied with our products, I would be grateful if you would write or call me personally. We strive to develop strong partnerships by delivering cost effective solutions that provide savings in assembly time and raw materials. So your confidence and trust in Adhesive Dispensing Ltd is of the utmost importance to us.

S.L Kerr Technical Director of Adhesive Dispensing Ltd

Meets applicable CE requirements.

This manual is for the express and sole use of ADL dispenser users and customers, and no part of this manual may be reproduced in any way. © Adhesive Dispensing Ltd 2007

Specifications

Capacity:

360cc, 360ml (12oz)

Initiation:

Pneumatic Dispenser

Air Input:

0 to 100psi (0 to 6.9 bar)

Pressure Vessel:

Anodised Aluminium

Pressure Cap:

Cast Aluminium

Base Stand:

Steel and Stainless Steel Rod

Weight:

1.2kg (without filled cartridge)

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First Steps

Step 1:

Unpack the shipping box and use the supplied checklist to make sure all items are present. If any items are missing, please contact us immediately.

Step 2:

Ensure the area where you are setting up the equipment has access to compressed air. Air pressure should be between 0 and 100 psi (0 and 6.9 bar). We provide a high pressure 5 micron filter/ regulator to ensure that the air supply is clean and dry. If your material requires a higher level of filter, please contact us or source from a specialist pneumatics supply company. Our filter/ regulator is part TSD800-6FR. A regulated and constant air pressure must be supplied to our syringe filling station.

Step 3:

Activate your one (1) year no fault warranty by filling in and returning the postage paid warranty card.

Setup

Assemble Stand:

Unpack the shipping box and use the supplied checklist to make sure all items are present. If any items are missing, please contact us immediately.

Place the stand on a flat surface/ work bench.

Thread the pole (1) into the base (2) by using the supplied nut. Turn clockwise and tighten.

Slide the rod clamp (3) onto the pole (1) to your suitable height and tighten the locking nut (4).

Attach cartridge mounting bracket with rod (16) to the rod clamp (3) and tighten. Position the arm to hold the reservoir horizontally as pictured.

Review the setup and adjust to the suitable height for your application.

The base stand and upright rod part number is 918-033-000 and is built specifically to handle the weight of a filled cartridge. Please ensure all screws are tight before inserting the filled cartridge.

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Setup Continued

Assemble Fluid Reservoir:

Locate the reservoir pressure chamber and remove the cap (5) by turning counter clockwise.

Insert a 12oz size cartridge reservoir that is pre-filled with your assembly fluid, in the retainer (7) . Remove the storage cap from the large end of the cartridge.

Re-attach the reservoir chamber cap by aligning the slots in the cap with the slide bolts (8) on the chamber pushing down and turning clockwise until tight.

Slide the assembled reservoir chamber into the reservoir holder (16). Centre the pres- sure vessel so the weight is evenly balanced in the holder and tighten the thumb screw (9) to secure.

Assemble 90 Degree Elbow:

Remove the end cap from the polyethylene cartridge reservoir.

Locate the cartridge adapter (10) and thread it into the polyethylene cartridge reser- voir by turning clockwise.

Locate the 90-degree elbow (11) and thread it into the cartridge adapter by turning clockwise. Make sure the open end of the adapter is pointed up when finished.

Assemble Air In Line:

Locate the pressure regulator (15) and air in hose (12). Connect the air pressure regulator to your air source.

Connect the opposite end of the air input hose (13) to a pneumatic dispenser such as the TS924 footvalve, TS250 dispenser or TS350 dispenser.

Connect the opposite end of the air input line to the air pressure regulator by insert- ing the twist lock adapter and turning clockwise. This is also a filter and will ensure the air supply is clean and dry. ote: Be certain your plant air is properly filtered and dry. Please use the 5 micron filter part # TSD800-6FR, to guarantee dry filtered air. A regulated and constant air pressure must be supplied to the reservoir filler.

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Typical Setup

This system is designed to work with a manual or timed dispenser for ON/ OFF control. Fittings are supplied to connect to most dispensers.

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Syringe Filling

Pressurise the reservoir pressure chamber (15) by turning the knob on your air dispenser pressure regulator clockwise. Adjust to a pressure that is appropriate to the fluid you are filling.

Some common settings are as follows:

5psi for low viscosity fluids 80psi for high viscosity fluids.

Caution: Over pressurising the reservoir pressure chamber may cause the empty syringe reservoir to fill very rapidly with the possibility of fluid overflow. To avoid this start with a relatively low pressure setting and test. If nothing happens increase the pressure in small increments and repeat testing until you optimise your fill time.

Insert piston to the bottom of the barrel.

Locate an empty syringe barrel and the matching wiper piston and insert the piston to the bottom of the barrel.

Attach the empty reservoir to the 90-degree elbow by turning clockwise.

Press the foot pedal on your dispenser until material starts to flow and the piston moves up the barrel toward the top. Release the foot pedal when the piston is approx 3/4 up the syringe barrel. Enough space needs to be left so an air adapter can be attached without touching the piston.

Remove the filled syringe by turning anti clockwise, attach a tip cap to the dispensing end and an end cap to the top end.

Twist on the barrel to the elbow fitting.

Repeat steps 1 to 7 for your next syringe barrel.

Plastic pistons work best with most materials. If the piston is not pushed down to the bottom of the syringe, an air pocket will appear.

All fittings and components are silicone free plastics so will not contaminate materials being used.

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Dispense Component Selection Guide

Available in: Clear for regular fluids; Black for visible light cure fluids; Amber for UV cure fluids. Each package contains same amount of barrels and pistons. Syringe Barrels and Pistons

Each kit comes complete with a gasket, plunger, cartridge and luer lock needle adapter. Plastic components are moulded polyethylene. Retainer cap gasket is Buna. All parts packaged individually. Cartridge Reservoir Kits

Size

Clear

UV

Opaque

Quantity Per Pack

Size

Part #

Amber

Black

12oz

TS120C –KIT

3cc 5cc

903-NW 905-NW

903-DW 905-DW 910-DW 930-DW 955-DW

903-BW 905-BW 910-BW 930-BW 955-BW

50 40 30 20 20

10cc 910-NW 30cc 930-NW 55cc 955-NW

Syringe Barrel Reservoirs Only

Available in: Clear for regular fluids; Black for visible light cure fluids; Amber for UV cure fluids. Supplied in sealed packs.

Syringe Sealing Caps

End caps for positive end seal and prevent contamination.

Size

Clear

UV

Opaque Black 903-B 905-B 910-B 930-B 955-B

Quantity Per Pack

Amber 903-D 905-D 910-D 930-D 955-D

End Cap

3cc 5cc

903-N 905-N

50 40 30 20 20

Size 3cc 5cc

Part #

Qty

10cc 910-N 30cc 930-N 55cc 955-N

903-EC 905-EC 910-EC 930-EC 930-EC

50 40 30 20 20

10cc 30cc 55cc

Syringe Wiper Pistons Only Available in: White for general purpose; Blue for improved control over most fluids; Red for very thick pastes. Supplied in sealed packs.

Tip Cap (Qty 50 Per Pack)

White

Black

Orange

900-WTC

900-BTC

900-ORTC

Size

White

Red

Blue

Quantity Per Pack

3cc 5cc

903-WW 905-WW

903-SW 905-SW 910-SW 930-SW 955-SW

903-BW 905-BW 910-BW 930-BW 955-BW

50 40 30 20 20

10cc 910-WW 30cc 930-WW 55cc 955-WW

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Dispense Component Selection Guide

Cartridge Reservoir

Each cartridge system comes with an air cap and retainer

Part #

Part

Size

A

B

918-032-000 918-001-004

Retainer 12oz

16-3/4”

1-3/4”

Cap

12oz

Part of above dimensions

Accessories

Each cartridge system comes with an air cap and retainer

Part #

Description

TSD931-7

Luer Lock Adapter White 1/4” NPT

TSD931-7C

Luer Lock Adapter Clear 1/4” NPT

TSD931-28A

90-Degree Elbow Fitting Female Clear PP

TSD931-28N

90-Degree Elbow Fitting Female White Nylon

TSD800-6FR

5 Micron Filter Regulator 0-100psi

918-000-002

Air Hose 5ft Long with Quick Connectors

534 1/4”

Female Fitting Quick Connect for Cap

918-001-007

Replacement Air Cap Rubber Gasket

TSD931-28P

Metal Plug Cap for Elbow Fitting

TN00DKIT

Tip Kit Assortment 145 Tips

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Troubleshooting

Problem

Possible Solution

No Fluid Flow

Check that air supply is properly connected. Check air in from mains supply and air feed from dispenser to syringe filling system.

Air pressure is too low. Gradually increase the air pressure until fluid flows.

Air Pressure Leaking

Check all connections to make sure they are secure.

Add some Teflon tape thread to the air connection to assist in sealing.

Fluid Leaking From Adapter

Tighten all seals.

Add some Teflon tape thread to the fluid connection threads to assist in sealing.

Fill Time Too Slow

Increase air pressure.

If you require any further assistance with this product, please call us on Free Phone 0800 094 9058 or +44 (0) 845 652 0058. Or email us at support@adhesivedispensers.co.uk.

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Warranty

One Year Limited Warranty

Adhesive Dispensing Ltd (ADL) warrants its product to be free from defects in materials and workmanship for a period of one year from the date of purchase. Under this warranty, ADL will repair or replace any defective part or, at its own option, the complete value regardless of fault. To obtain service under warranty, product must be returned, carriage prepaid, to ADL. Before use, the customer must determine the suitability of the product for their intended use and therefore customer assumes all risk and liability connected with product’s use. At no time, under any circumstance, shall any liability or obligation of ADL arising from the warranty exceed the purchase price of the product. Except as provided herein, ADL makes no warranties, express or implied, including warranties of merchantability and fitness for a particular purpose. In no event will ADL be liable for direct, indirect, special, incidental, or consequential damages arising out of use of this product.

Adhesive Dispensing Ltd Willow House, 20 Craigmore Av Milton Keynes, MK3 6HD, UK 0845-652-0058 Fax 0845-652-0059 www.adhesivedispensers.co.uk email: info@adhesivedispensers.co.uk

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