Syringe_Gun_User_Guide

Manual Tools Syringe Gun Dispensers

USER GUIDE

Introduction

Thank you for purchasing the ADL hand operated syringe gun. Our dispensing gun systems are built and pre-assembled using high quality parts to ensure that your time is spent where it be- longs, on productivity. The guns are built to accept industry standard syringe barrels. You can use pre-filled syringe barrels containing fluids such as solder paste, flux, silicone, RTV, grease and PVA or use empty barrels from us and fill yourself. This user guide will answer most of the more common questions and help you to maximise the benefits from your new syringe gun dispensing system. This version incorporates a fixed 1/8” rod movement and some accessories required to achieve results. Designed for use on a work bench and as part of a production or assembly process, we keep the dispensing system clean, simple and fast. This is a simple system for setup straight out of the box.

To achieve maximum performance from Adhesive Dispensing equipment, please read the instructions carefully.

After completing this guide, please do not hesitate to contact the technical team at Adhesive Dispensing Ltd or contact your authorised Adhesive Dispensing Ltd reseller.

Tel. 00 44 1908 686660 Fax. 00 44 1908 686836

Table of Contents

……………………………………………………………………………………………………………… Page

Specifications …………………………………………………………………………………………… 4

First Steps ……………………………………………………………………………………………… 5

Setup ……………………………………………………………………………………………………… 5

Reservoir Filling ………………………………………………………………………………………… 6

Component Selection Guide ……………………………………………………………………… 7

Component Selection Guide ……………………………………………………………………… 8

Troubleshooting ……………….. ……………………………………………………………………… 9

Warranty ………………………………………………………………………………………………… 10

Our Pledge

We offer you the assurance that our products will operate and perform to your satisfaction. Our goal is to provide the highest quality products for use with your industrial applications. If for any reason you feel that you are not satisfied with our products, we would be grateful if you would write or call us so we can give it our urgent attention. We strive to develop strong partnerships by delivering cost effective solutions that provide savings in assembly time and raw materials.

So your confidence and trust in Adhesive Dispensing Ltd is of the utmost importance to us.

Meets applicable CE requirements.

This manual is for the express and sole use of ADL dispenser users and customers, and no part of this manual may be reproduced in any way. © Adhesive Dispensing Ltd 2007

Specifications

Capacity:

10cc, 30cc or 55cc Versions #TS710SG, #TS730SG, #TS755SG

Initiation:

Manual Trigger Dispenser

Gun Materials:

Polypropylene, nylon, EPR O-ring

Colour:

Red body, white trigger and flange

Barrel Connection:

Bayonet push/twist

Length:

175 mm

Height:

135 mm

Weight:

110 gram (without filled syringe)

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First Steps

Step 1:

Unpack the shipping box and use the supplied delivery note to make sure all items are present. If any items are missing or damaged, please contact us immediately.

Step 2:

Ensure the area where you are setting up the equipment is clean and follow safety procedures of your adhesive Material Safety Data Sheet for safe handling.

Step 3:

Activate your one (1) year product warranty by filling in and returning by fax or email the warranty card.

Setup

Insert Rod:

The gun is supplied with a suitable size plunger rod. Align the flat end of the rod to the white gun end and push in rod whilst pressing the white release button on the top of the gun. Note: Never push or pull the rod without pressing the white release buƩon or it will cause damage.

Pull the rod back as far as it will go to show the plunger end next to the O-ring.

This gun accepts industry syringe barrels with wide flanges. Locate the syringe end to the gun flange, push on fully and twist anti-clockwise into place. The barrel will sit over the O-ring on the gun.

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Setup Continued

Assemble Syringe:

If your adhesive is supplied in a pre-filled syringe, please skip this step.

When using our industrial syringe barrels, take an empty syringe and attach a luer lock tip cap seal.

Fill the syringe with your adhesive or paste. Take care not to overfill because material will ooze from the tip when the tip cap is removed. Usually 3/4 full is ideal. Insert the white or blue. The open piston side faces out of the barrel so the flat side pushes against the liquid when under pressure. Push the piston down so that is sits flat on the adhesive level without any air gaps. Any air gaps in the barrel may cause drips and ooze later on.

Attach Filled Barrel to Gun:

Align the barrel flange to the gun flange. Push over rod end and over O-ring seal. Push all the way and then twist the barrel anti-clockwise.

With the barrel attached, squeeze the gun trigger gently until it moves down to the level of the piston.

Remove the tip cap from the tip end of the 10cc barrel. This will expose a male luer lock thread on the barrel ready to accept any of our dispensing tips. Attach a tip and twist onto the barrel clockwise into place. Select from standard tips to brush types, tapered style and roller flexible tips. Hold the gun and position the tip above the area to be dispensed to. Squeeze the trigger to make a deposit. Release the trigger to stop. For the best results, touch the tip to the surface of the part, make deposit then release trigger before moving the gun away. This will release all the fluid to the part and not carry over or spill from the tip when finished. Ensure the piston does not have an air gap between the fluid or it might drip.

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Disposable Reservoir System

Five sizes, three colours and two types of syringe barrels/pistons make up the 700 series reservoir system for quality dispensing of all kinds of assembly fluids. For samples, recommendations and immediate customer service: 0845 652 0058 www.adhesivedispensers.co.uk

Syringe barrel & piston sets

Clear Barrels Clear Barrels Amber Barrels Black Barrels

QTY

White Pistons Red Pistons

White Pistons White Pistons

3cc 5cc

(50) 903-NW (50) 905-NW

903-NR 905-NR 910-NR 930-NR 955-NR

903-DW 905-DW 910-DW 930-DW 955-DW

903-BW 905-BW 910-BW 930-BW 955-BW

10cc (50) 910-NW 30cc (50) 930-NW 55cc (50) 955-NW

Reservoirs available in clear for most fluids; translucent amber for UV and light-sensitive materials (*240 to 550 nm); and opaque black to ensure complete light blockage. Amber and black barrels also available with red pistons; request the straight wall series.

Syringe barrel without pistons

Tip and end caps QTY End Cap 3cc (50) 903-EC 5cc (50) 905-EC

Natural

Light Block

Opaque

QTY

Clear Barrels Amber Barrels Black Barrels

3cc 5cc

(50) 903-N (50) 905-N

903-D 905-D 910-D 930-D 955-D

903-B 905-B 910-B 930-B 955-B

10cc (50) 910-EC 30cc (50) 930-EC 55cc (50) 930-EC QTY Tip Cap All

10cc (50) 910-N 30cc (50) 930-N 55cc (50) 955-N

(50) 900-ORTC

Note: Order appropriate type of piston separately.

End cap for air tight barrel sealing. Locking tip cap fits all

Wiper and flat wall pistons White Red QTY Wiper Pistons Flat Wall Pistons

Adapter assemblies

Black Head

Black Head 6ft clear hose

QTY

3 ft clear hose

3cc 5cc

(50) 7030009WPK (50) 7050009WPK

7030006RPK 7050006RPK 7100006RPK 7300006RPK 7300006RPK

3cc 5cc

(1) (1)

70303RHB 70503RHB 71003RHB 73003RHB 73003RHB

70306RHB 70506RHB 71006RHB 73006RHB 73006RHB

10cc (50) 7100009WPK 30cc (50) 7300009WPK 55cc (50) 7300009WPK

10cc (1) 30cc (1) 55cc (1)

Pistons ensure constant dispensing force, prevent drip or ooze, contain all possible hazardous fumes and empty all fluid from barrel. Adapter assembly o-rings Q TY EPR Rubber Viton Rubber

One-piece moulded lock adapter provides safe attachment of syringe barrel. Includes 5/32" OD flexible polyurethane tubing, EPR O-ring, quick-connect & optional safety clip. Refer to price list for spare parts. Rubber o-ring replacements for all size adapter assem- blies. Use EPR rubber o-rings for most standard fluids and adhesives. Use Viton rubber o-rings for solvents, aggressive fluids.

3cc 5cc

(10) P3015EPK (10) P3016EPK

P3019VPK P3020VPK P3021VPK P3022VPK P3022VPK

10cc (10) P3017EPK 30cc (10) P3018EPK 55cc (10) P3018EPK

Sales and service www.adhesivedispensers.co.uk info@adhesivedispensers.co.uk Tel. 0845 652 0058 Fax. 0845 652 0059

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Precision Dispense Tips

All tips supplied in packs of 50 unless specified.

Tapered Ɵps

gauge standard

colour

opaque rigid colour

14 16 18 20 22 25 27

TTN14 TTN16 TTN18 TTN20 TTN22 TTN25 TTN27

Olive Grey

TTN14E TTN16E TTN18E TTN20E TTN22E TTN25E

Salmon

Grey

Green

Green

Pink Blue Red

Pink Blue Red

White

n/a

n/a

Use with gel cyanoacrylates, UV-cure adhesives, sealants, and particle filled materials or any medium to high viscosity fluid. Moulded of polyethylene with UV-light block additive.

Precision stainless steel Ɵps

gauge 0.5”

1.0”

45°

90°

14 15 18 20 21 22 23 25 27 30 32

914050-TE 915050-TE 918050-TE 920050-TE 921050-TE 922050-TE 923050-TE 925050-TE 927050-TE 930050-TE 932025-TE

914100-TE 915100-TE 918100-TE 920100-TE 921100-TE 922100-TE 923100-TE

914050-45BTE 914050-90BTE 915050-45BTE 915050-90BTE 918050-45BTE 918050-90BTE 920050-45BTE 920100-90BTE 921050-45BTE 921050-90BTE 922050-45BTE 922050-90BTE 923050-45BTE 923050-90BTE 925050-45BTE 925050-90BTE 927050-45BTE 927050-90BTE 930050-45BTE 930050-90BTE

Burr-free, polished, passivated stainless steel dispense tips with polypropylene double helix locking hubs for a secure fit to barrel reservoirs. Smaller gages ideal for microdots. Standard all-around precision dispense tips. 1", 45° and 90° tips: Easy access into hard-to-reach areas. 0.25” and 1.5” also available.

n/a n/a n/a n/a

n/a

n/a

TS-P plasƟc flexible Ɵps

Brush Ɵps

gauge soft bristle

stiff bristle BT16STIFF BT18STIFF BT22STIFF

16 18 22

BT16SOFT BT18SOFT BT22SOFT

gauge 1.5” long

colour

15 16 18 20 22 25

TSP15 TSP16 TSP18 TSP20 TSP22 TSP25

Grey

Brown

Pink

Flexible tips allow access to hard to reach areas and allow you to cut and customise the length. Ideal for CA applications. Both hub and tube are made from polypropylene. 1.5” length.

Use these double helix brush tips for spread applications such as glues and other materials. Soft brush is made of red sable, stiff of nylon. In packs of 12.

Yellow

Black

Red

Teflon Lined rigid Ɵps

Polypro flexible Ɵps

gauge 0.5” long

1.0” long 5121TLC 5125TLC

gauge 0.5”

1.5” long

colour Amber Green

21 25

5121TLCS 5125TLCS

16 18 20 25

3115PPS 3118PPS 3120PPS 3125PPS

3115PP 3118PP 3120PP 3125PP

Teflon lined dispensing tips will not clog when used with cyanoacrylate adhesives. Rigid stainless steel shaft with crimped Teflon inner lining. Supplied in packs of 50.

Pink Red

Flexible polypro tips allow access to hard to reach areas and allow you to cut and customise the length. Ideal for CA applications. Made from polypropylene. 0.5” and 1.5” length.

SS precision Ɵps

gauge part no

colour

Length

14 15 16 17 18 20 21 22 23 25 27 30

TS14SS-1/2 TS15SS-1/2 TS16SS-1/2 TS17SS-1/2 TS18SS-1/2 TS20SS-1/2 TS21SS-1/2 TS22SS-1/2 TS23SS-1/2 TS25SS-1/2 TS27SS-1/2 TS30SS-1/2

Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2” Stainless Steel 1/2”

Assorted Ɵp kit

part

description

TN00DKIT

Tip kit

This kit contains a selection of our most popular precision, precision bent and TTN needles to let you test different types to find the ones that fit your applications.

Precision stainless steel needles ideal for use with automated dispensers. 10 per box. Not available in bulk.

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Sales and service www.adhesivedispensers.co.uk info@adhesivedispensers.co.uk Tel. 0845 652 0058 Fax. 0845 652 0059

Troubleshooting

Problem

Possible Solution

No Fluid Flow

Remove the tip cap. Check that adhesive or paste has not cured at tip. Check that the rod is moving when the trigger is squeezed.

Use a new syringe barrel, piston and tip. If tip size too small, use a larger bore tip.

Rod Does Not Move

Remove the rod by pressing down the white gun release button and pulling rod out. Check the rod for damage and/ or residue adhesive cured. Clean and replace. If damaged, replace rod. Contact Adhesive Dispensing Ltd if faulty gun.

Syringe Barrel Does Not Fit

Use only syringes 10cc, 30cc or 55cc (to suit the gun size ordered).

The syringe guns can also be used with other manufacturers barrels that feature wide flanges.

Dispense Rate Too Slow

Increase tip gauge size. Use tapered dispense tips.

Adhesive Drips After Dispense

Replace barrel and piston with new.

Air is present between the piston and the fluid lev- el inside the syringe. Remove any air from the sy- ringe by removing from gun, turning the barrel upside down with tip removed and pushing the piston up to remove air. Re-attach tip and replace into gun once air removed. This gun is not ideal for very watery liquids. If a low viscosity fluid is used, select a smaller bore tip and press the trigger gently.

If you require any further assistance with this product, please call us on Free Phone 0800 094 9058 or +44 (0) 1908 686660. Or email us at support@adhesivedispensers.co.uk.

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Warranty

One Year Limited Warranty

Adhesive Dispensing Ltd (ADL) warrants its product to be free from defects in materials and workmanship for a period of one year from the date of purchase. Under this warranty, ADL will repair or replace any defecƟve part or, at its own opƟon, the complete value regardless of fault. To obtain service under warranty, product must be returned, carriage prepaid, to ADL. Before use, the customer must determine the suitability of the product for their intended use and therefore customer assumes all risk and liability connected with product’s use. At no Ɵme, under any circumstance, shall any liability or obligaƟon of ADL arising from the warranty exceed the purchase price of the product. Except as provided herein, ADL makes no warranƟes, express or implied, including warranƟes of merchantability and fitness for a parƟcular purpose. In no event will ADL be liable for direct, indirect, special, incidental, or consequenƟal damages arising out of use of this product.

Adhesive Dispensing Ltd Unit 501, Milton Keynes Business Centre Linford Wood, Milton Keynes, MK14 6GD, UK 01908 686660 Fax 01908 686836 www.adhesivedispensers.co.uk email: info@adhesivedispensers.co.uk

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